Straw Bale: Extremes of most any weather imaginable sport with us in the Maritime
regions of Canada. The seasons are intense - intensely beautiful and
punctuated with heavy seasonal rains and fog, big winds and snow. Many
have doubted whether straw bale construction would work here, these folks
are usually quick to point out that straw bale developed in the dry mid
west for good reason.
However, we came to straw bale technology with the enthusiasm and
innocence of children and didn't let such remarks daunt us in the least.
Comments on the durability, strength and integrity of straw as a building
material were a challenge to examine hither to accepted practices of the
construction industry. The Ship Harbour Project was blessed with many
creative minds and talents which were willing to look at what building
with straw could really mean in this climate. We played with many
ideas, sorting with common sense, trial and error and genius what would,
could and might work here.
To seal the straw, contain it in vapor barriers seemed to be asking for
trouble. We felt it had to breath, its organic nature demanded it, so
there are no vapor barriers in the walls. However, six ml. polyethylene
was used in the floor to control rising damp. As mentioned in the Spring
issue of the Last Straw, we built on recycled telephone posts which
were set into the ground four feet. The floor joists were set to
accommodate a half bale on its side dropped between them. We felt that any
moisture entering the bales from inside the house would have the
opportunity to dry out up through the floor.
Our main concern in dealing with the potential problems of moisture
from the elements, was to have a roof with good over hang which would
provide some modicum of shelter for the walls. It wouldn't shield them
from driving snow or rain but those storms do end, the sun does come out,
in winter the wood stove pumps out its heat and because we didn't use
vapor barriers a damp wall does dry out.
A double floor of one inch tongue and groove with tar paper between the
floors was laid through the entrance, bathroom and kitchen in order to
protect the straw from major spills and high traffic wet. The key in all
our precautions of this sort was to keep the bales as dry as possible and
to always leave them with the means to dry out themselves if needs be.
Perhaps most important of all these details is the construction of a
durable plastic tent over the site before beginning the walls and/or the
floor if straw is to be used there. The tent structure helps to align the
walls and of course protects the bales ... it also insures the builders
of a sounder sleep.
A year old now, the walls have produced none of the tell-tale wet
patches so common in stucco stone buildings. There has been minimal
cracking of the plaster, and what there is, is generally tied into areas
where wood was used i.e. lintels. This we attribute, so far, to the fact
that the wood we had for the project was exceptionally green, so some
shrinkage was unavoidable, this would inevitably result in cracks. Another
couple of years seem to be required to assess more completely all that is
happening with the building.
Code people in our area have been satisfied with an engineer's stamp on
the plans or a letter endorsing the project. "Ship Harbour" has been a
fairly high profile project, especially with the video component, so it's
been encouraging to see the response from the building authorities.
What follows are some notes from Dr. Chris Watts of the Technical
University of Nova Scotia who is working with us and the National Research
Council of Canada on a year of monitoring moisture and temperature in the
walls in the Ship Harbour building. They have also done a series of tests
on different bale qualities as well as on three different grain varieties.
These tests looked at moisture content and modulus of elasticity.
It should be noted that even though the humidity levels in the bales
are at a level where their observation begins to become interesting in
terms of potential microbial growth, Dr. Watts and his colleague Ken
Wilkie feel that because moisture is evidently entering and leaving the
wall this is not as significant as if the humidity levels were reading
over 75%.
The moisture level (Relative Humidity) in the walls was tested with two
humidity sensors that are permanently mounted in the North and East walls,
mid way up the main floor. The probes are sealed into the walls so that no
moisture goes from the house into the cavity in which the probe is
situated. The Relative Humidity was about 65% when the probes were
installed in May 1994 and increased to as high as 72% after a very moist
period. The humidity is now dropping to 70% and below. Microorganisms can
begin to grow with moisture readings around 70%, but ambient temperatures
and the type of material being examined will affect these figures such
that growth many not begin until 75% or more.
A few left over bales from the site the Project have been tested for
mechanical strength. Two of the bales had been left exposed to the
elements for a winter, spring and summer, these were extremely wet. Two
bales had been stored under the house, where the bales were loosely
stacked on top of one another with no vapour barrier between the ground
and the bales. One other had sat by the wood stove for the winter. The
results of the tests from these bales are given in the tables below, in
terms of modulus of elasticity.
Two moduli of elasticity are noted, one in which the straight line
through the stress-strain data is assumed to pass through zero. The other
allows for the fact that there is some surface compression for the bales
before the stress is born by the whole bale cross section. It can be seen
that exposure to weather considerably affects the strength properties of
straw.
Testing through the winter with thermocouples in the walls ( 8 sites
with four couples at each site) will give us accurate R values of the
walls.
From The Last Straw magazine.
Environmental Monitoring